Thermal Oxidation Furnace System for Chemical Industry Waste Gas Treatment

Product Description

 

Product Introduction

Our customizable solid waste incinerator adopts high-temperature oxidative decomposition technology, which can achieve complete harmless, reduction and resource treatment of various solid wastes, including municipal solid waste, industrial solid waste, medical waste, hazardous waste, sludge, kitchen waste, etc. With modular skid-mounted design, PLC automatic control, stable operation and environmental compliance, the equipment is widely used in industrial, municipal, medical and other fields, providing customers with one-stop solid waste disposal solutions.

 

Core Product Advantages

 

 

1. Complete Harmlessness: ≥99.9% combustion efficiency, completely decompose toxic and harmful substances such as dioxins, realize 100% harmless treatment of solid waste
2. High-efficiency Reduction: Volume reduction rate ≥90% after incineration, significantly reduce solid waste disposal cost and footprint
3. Stable High-temperature Combustion: Controlled high temperature of 850-1100ºC, adapt to various solid waste working conditions, full combustion without black smoke
4. Modular Skid-mounted Design: Factory prefabricated, plug-and-play, significantly reduce on-site construction time and labor cost

5. PLC Automatic Control: Support remote monitoring and unattended operation, reduce operation and maintenance cost, safe and stable operation
6. Environmental Compliance: Fully comply with EU, China and international environmental emission standards, NOx and dioxin emissions are far below the limit
7. Customizable Service: Customize equipment according to customer's processing capacity, waste type and working conditions, adapt to various projects
8. Long Service Life & Corrosion Resistance: 304/316L stainless steel main body, high-temperature resistant lining, long service life, low maintenance cost

 

Working Principle

The core of the solid waste incinerator is high-temperature oxidative decomposition technology, which realizes complete harmless treatment of solid waste through controlled high-temperature combustion. The complete process is as follows
1. Solid Waste Feeding & Pretreatment: Solid waste is transported to the hopper through a conveyor, and large incombustibles are removed through sorting and crushing to ensure uniform feeding
2. Furnace High-temperature Combustion: Pretreated solid waste enters the furnace, undergoes full oxidative decomposition at 850-1100ºC, and organic components are converted into harmless substances such as CO2 and H2O

 

 

3. Secondary Combustion: Flue gas enters the secondary combustion chamber, stays at ≥1100ºC for ≥2 seconds, completely decomposes residual organic matter and dioxins
4. Flue Gas Purification: After waste heat recovery, high-temperature flue gas enters the dust removal, desulfurization and denitrification system, and is discharged after meeting standards
5. Slag & Fly Ash Treatment: Slag is comprehensively utilized after cooling, fly ash is safely disposed after solidification and stabilization to avoid secondary pollution
The whole process is monitored in real time by PLC system, which automatically adjusts operating parameters to ensure stable and efficient operation of the equipment

Application Scenarios

 

 

1. Industrial Field: Disposal of industrial solid waste, hazardous waste and sludge in chemical plants, pharmaceutical factories, electroplating plants, steel plants, etc.
2. Municipal Field: Disposal of municipal solid waste, landfill leachate and municipal sludge
3. Medical Field: Disposal of medical waste and infectious waste in hospitals, clinics, CDC, etc.
4. Breeding Field: Disposal of livestock manure, dead animals and kitchen waste in farms and slaughterhouses
5. Hazardous Waste Disposal Center: Harmless disposal of various hazardous wastes and refractory solid wastes
6. Other Scenarios: Small-scale solid waste treatment projects in small factories, laboratories, garbage stations, etc.

 

Technical parameters

 

 

Parameter	Technical Specification	Parameter	Technical Specification
Core Performance		Control System
Combustion Efficiency	≥ 99.9%	Control Mode	PLC + HMI Automatic Control
Destruction Removal Efficiency (DRE)	≥ 99.99%	Ignition Mode	Automatic High-Energy Ignition
Applicable Waste Type	Industrial Solid Waste, Medical Waste, Hazardous Waste, Domestic Waste, etc.	Flame Monitoring	UV/IR Dual Detector
Waste Handling Capacity	Customizable (50 - 5000 kg/h)	Remote Monitoring	4G/5G/GPRS, Cloud Data Upload
Combustion Temperature	≥ 850ºC (Adjustable up to 1200ºC)	Alarm & Interlock	Automatic Alarm & Interlock for Overpressure/Flameout/Power Failure
Explosion-proof Grade	Ex d IIC T4 (IECEx / GB Standard)	Operation Mode	Local / Remote Dual Mode
Structure & Material		Environmental Compliance
Main Material	304/316L Stainless Steel / Carbon Steel (Customizable for Corrosive Conditions)	Emission Standard	Compliant with EU, China & International Standards
Chamber Temp. Resistance	≥ 1200ºC	NOx Emission	≤ 50mg/m³ (Low NOx Burner Optional)
Installation Type	Modular Integrated Design	Dioxin Emission	< 0.1ng TEQ/Nm³
Noise Level	≤ 85dB @ 1m	Black Smoke Emission	Zero Black Smoke Under Full Load
Protection Grade	IP65

 

 

 

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Company Profile

 

Address: Huji Industrial Park, Deshang Expressway, Mudan District, Heze City, Shandong Province, China
Business type: Manufacturer/factory, trading company
Business scope: manufacturing and processing machinery
Management system certification: ISO9001:2015 ISO45001:2018 ISO14001:2015
Main products: Ground flare, Biogas flares, flare stack,
Thermal Oxidation Furnace, Flue gas purification equipment

 

Heze Zexuan Equipment Manufacturing Co., Ltd. is an enterprise engaged in the manufacture of special equipment for environmental protection; sales of special equipment for environmental protection; application of industrial automation technology; sales of power electronic components; research and development of mechanical equipment; sales of intelligent instruments and meters; manufacturing of intelligent instruments and meters; research and development and promotion of comprehensive utilization of waste gas and VOCs treatment technology.
The company's main products and service directions: manufacturing of ground torches, elevated torches, waste gas venting torches, biogas torches, three waste incinerators, and wastewater treatment equipment, industrial automation and DCS system applications, wastewater treatment projects, VOCs treatment equipment and engineering construction, petrochemical accessories and instrument sales, petrochemical equipment installation, maintenance and repair, etc.; support product customization services and OEM services in the same industry, from design to manufacturing, installation, commissioning, and after-sales one-stop service.

 

Certifications

Frequently asked questions

I. Product Types and Features 

 

Q: What types of solid waste can your incinerator handle?

 

A: Our incinerators are highly adaptable and can handle various types of solid waste, including domestic garbage, industrial waste, and special waste after professional assessment. We can also customize the incinerator according to the specific composition and calorific value of the waste.

 

Q: How to ensure compliance with emission standards and avoid secondary pollution?

 

A: We adopt a "Trinity" environmental protection system: high-temperature incineration (850ºC-1100ºC) to thoroughly decompose harmful substances, multi-stage flue gas purification to filter pollutants, and online real-time monitoring to ensure that all emissions meet national and international standards, thus avoiding secondary pollution.

 

Q: Can the incinerator recover waste heat?

 

A: Yes. Waste heat recovery is a standard optional configuration. The waste heat recovery efficiency can reach more than 90%, which can be used for steam generation or preheating of materials, realizing energy saving and emission reduction.

 

Q: What is the footprint for equipment installation?

 

A: The footprint is determined according to the processing capacity. For small-scale projects (daily processing of less than 5 tons of waste), the installation area is about 10-15 square meters; for large-scale projects, the installation area is adjusted according to the actual processing capacity to ensure reasonable layout and convenient operation.

 

II. Performance and Quality 

 

Q: How to ensure the stable operation of the incinerator?

 

A: All products undergo strict quality inspection and performance testing to ensure stable operation under various working conditions. We provide perfect after-sales service to timely solve problems encountered in use and ensure long-term stable operation of the equipment.

 

Q: What materials are used in the incinerator to ensure durability?

 

A: We use high-quality refractory materials with high temperature resistance and corrosion resistance, combined with advanced manufacturing processes, to ensure that the incinerator can operate stably for a long time. Regular maintenance can further extend the service life of the equipment.

 

Q: Does the product meet international standards and export requirements?

 

A: Our products fully comply with international environmental protection, safety and other related standards. We can provide corresponding certification documents to ensure smooth export and meet the requirements of the target market

Welcome to contact us for a free quotation and customized services.