Customizable Flare Flareburner - Combustion Efficiency 85% - 92%. for Petrochemical Industry and Biogas Utilization

• Customization: Available
• After-sales Service: Online Support
• Warranty: 12 Months
• Model NO.: Customizable
• Automation: Automation Automatic
• Ignition Method: Automatic Ignition
• Certification: ISO
• Thermal Load: 500kw - 3MW
• Combustion Efficiency: 85% - 92%
• Transport Package: Container, Bulk Cargo
• Specification: Customized
• Trademark: zexuan
• Origin: Heze, Shandong, China
• HS Code: 8419899090
• Production Capacity: 500 Sets/Year

Product Description

Scope of application

Petrochemical industry, natural gas extraction and processing, industrial parks, landfills, sewage treatment plants.

 

How it works

1. Fuel supply system
The flare burner is usually connected to a fuel source, such as natural gas, liquefied petroleum gas, etc. The fuel is transported to the burner through a pipeline and enters the mixing chamber of the burner under a certain pressure.
2. Air supply and mixing
At the same time, air is introduced into the burner by natural ventilation or forced ventilation. In the mixing chamber, the fuel and air are fully mixed to form a combustible mixture. The air supply is usually adjusted according to the combustion requirements of the fuel to ensure the best combustion effect.

3. Ignition system
When the flare burner needs to be started, the ignition system generates an electric spark or a high-energy flame to ignite the combustible mixture. The ignition system can be an electronic ignition device, an electric spark igniter or other reliable ignition method.
4. Combustion process
Once ignited, the combustible mixture undergoes a combustion reaction in the combustion chamber. The high-temperature flame generated by the combustion releases a large amount of heat energy. The design of the flare burner is usually aimed at achieving stable and efficient combustion, so that the fuel is fully burned and the emission of pollutants is reduced.

 

 

 

5. Flame stabilization and regulation
In order to ensure the stability of the flame, the flare burner is usually equipped with flame stabilization devices, such as flame stabilization plates, cyclones, etc. These devices can change the flow characteristics of the airflow to keep the flame stable in the combustion chamber. In addition, the size, shape and temperature of the flame can be controlled by adjusting the supply of fuel and air.
6. Emission and safety
The exhaust gas generated by combustion is discharged through the emission system. When designing a flare burner, it is necessary to consider the emission requirements of the exhaust gas to ensure that the exhaust gas discharged meets environmental protection standards. At the same time, in order to ensure safety, the flare burner is usually equipped with various safety devices, such as flame monitors, pressure sensors, automatic shut-off valves, etc., to prevent accidents.

 

Technical features

1. Efficient combustion performance
Torch burners usually use advanced combustion technology to achieve efficient fuel combustion. The combustion efficiency can reach a high level, generally around 85% - 95%, minimizing energy waste.
Reasonable burner structure design and air-fuel mixing ratio control ensure full fuel combustion and reduce pollutant emissions, such as nitrogen oxides, carbon monoxide and incompletely burned hydrocarbons.
2. Adapt to multiple fuels
Torch burners can adapt to a variety of different types of fuels, including common combustible gases such as natural gas, liquefied petroleum gas, propane, butane, and some liquid fuels.
With flexible fuel switching capabilities, suitable fuels can be selected according to actual needs and supply conditions, which improves the applicability and reliability of the equipment.

 

 

3. Stable and reliable operation
Well-designed flare burners have stable combustion flames and are not easily disturbed by external factors such as wind speed and air pressure changes.
Equipped with advanced ignition systems and flame monitoring devices, it ensures reliable ignition and continuous combustion under various working conditions, improving the safety and stability of the equipment.
Using high-quality materials and manufacturing processes, it has a long service life and low maintenance costs.
4. Adjustable combustion parameters
Torch burners can usually adjust combustion parameters such as fuel flow, air flow, combustion temperature, etc. according to different application requirements.
Through precise control and adjustment, different heat load outputs can be achieved to meet the heat requirements in various industrial production and environmental protection processes..

 

5. Safety and environmental protection design
Equipped with complete safety protection devices, such as overpressure protection, overtemperature protection, flameout protection, etc., to ensure the safety of the equipment during operation.
Considering environmental protection requirements, a reasonable exhaust gas emission system is designed to reduce pollution to the environment and meet national and local environmental protection standards.
6. Easy to install and maintain
The flare burner has a compact structure and is easy to install. It can be flexibly arranged according to actual site conditions.
Maintenance is simple, and daily inspection and maintenance are easy, which reduces equipment downtime and maintenance costs.

 

Company Profile

 

 

 

 

 

 

 

 

 

 

Address: Huji Industrial Park, Deshang Expressway, Mudan District, Heze City, Shandong Province, China
Business type: Manufacturer/factory, trading company
Business scope: manufacturing and processing machinery
Management system certification: ISO9001:2015 ISO45001:2018 ISO14001:2015
Main products: Ground flare, Biogas flares, flare stack,
Thermal Oxidation Furnace, Flue gas purification equipment

Heze Zexuan Equipment Manufacturing Co., Ltd. is an enterprise engaged in the manufacture of special equipment for environmental protection; sales of special equipment for environmental protection; application of industrial automation technology; sales of power electronic components; research and development of mechanical equipment; sales of intelligent instruments and meters; manufacturing of intelligent instruments and meters; research and development and promotion of comprehensive utilization of waste gas and VOCs treatment technology.
The company's main products and service directions: manufacturing of ground torches, elevated torches, waste gas venting torches, biogas torches, three waste incinerators, and wastewater treatment equipment, industrial automation and DCS system applications, wastewater treatment projects, VOCs treatment equipment and engineering construction, petrochemical accessories and instrument sales, petrochemical equipment installation, maintenance and repair, etc.; support product customization services and OEM services in the same industry, from design to manufacturing, installation, commissioning, and after-sales one-stop service.

 

Certifications

 

 

 

 

 

 

Frequently asked questions

I. Product Types and Characteristics

 

Q: What are the main types of your biogas flares?
A: We mainly have enclosed biogas flares and open biogas flares. Enclosed biogas flares can better control the combustion process and reduce noise and heat radiation; open biogas flares have the characteristics of simple structure and lower cost.
 

Q: What are the advantages of different types of biogas flares?
A: Enclosed biogas flares have high safety performance and little impact on the surrounding environment, and are suitable for places with high requirements for environmental protection and safety. Open biogas flares are relatively easy to install and maintain and are suitable for projects with limited budgets or less strict requirements for combustion effects.
 

II. Parameter Specifications

 

Q: What are the main parameters of biogas flares?
A: The main parameters include processing capacity (cubic meters/hour), combustion temperature range, ignition method, wind resistance capacity, equipment size, etc.

 

Q: How is the processing capacity determined?
A: The processing capacity depends on the amount of biogas generated in the project. We can accurately calculate according to the biogas generation data you provide and recommend a suitable processing capacity specification for you.

 

Q: What is the impact of combustion temperature on use?
A: A higher combustion temperature can ensure that biogas is fully burned and reduce harmful substance emissions. But too high a temperature may also damage the equipment, so a suitable combustion temperature needs to be selected within a safe range.

 

Q: What are the options for ignition methods?
A: Common ignition methods include electronic ignition and automatic ignition. Electronic ignition is simple to operate and has high reliability; automatic ignition is more intelligent and can realize remote control and automatic startup.

 

III. Performance and Quality

 

Q: How is the performance of biogas flares guaranteed?
A: Our products undergo strict quality inspection and performance testing to ensure stable operation under various working conditions. At the same time, we provide perfect after-sales service to promptly solve problems encountered by customers during use.

 

Q: How is the durability of the equipment?
A: We use high-quality materials and advanced manufacturing processes to improve the durability of the equipment. In addition, regular maintenance can also extend the service life of the equipment.

 

Q: Does it meet international standards?
A: Our biogas flares comply with relevant international standards, such as environmental protection standards and safety standards. Before export, we will provide corresponding certification documents to ensure that the products can smoothly enter the target market.