Petrochemical, semiconductor manufacturing, printing, coating, pharmaceutical industry
The core of the waste gas incinerator is high-temperature oxidative decomposition technology, which completely harmlessly treats organic pollutants in industrial waste gas through controlled high-temperature combustion. The complete process is as follows
1.Waste Gas Pre-treatment: Filter, dedust and dewater the collected waste gas to remove impurities such as dust and droplets, adjust the concentration and temperature of the waste gas to ensure stable working conditions entering the furnace and avoid affecting combustion efficiency.
2.High-temperature Incineration & Decomposition: The pre-treated waste gas is sent into a high-temperature furnace at 800ºC~1200ºC, fully mixed with sufficient combustion-supporting air, and undergoes oxidative combustion reaction, completely decomposing VOCs and toxic organic matter into harmless carbon dioxide and water, while killing harmful microorganisms
3.Waste Heat Recovery & Utilization (Optional): The high-temperature flue gas generated by incineration can recover heat through heat exchangers and waste heat boilers, which is used to preheat combustion-supporting air, generate steam or heat the plant, greatly reducing operating energy consumption.
4.Flue Gas Purification & Compliant Emission: After multi-stage purification such as quenching (inhibiting dioxin regeneration), desulfurization, denitrification and dust removal, the high-temperature flue gas meets various pollutant indicators, and is finally discharged at high altitude through the chimney, and a small amount of ash is centrally and compliantly disposed.
1.High incineration efficiency: Adopts high-temperature oxidation process, with VOCs removal rate up to over 99%, completely decomposes high-concentration, refractory organic waste gas without secondary pollution.
2.Low operating cost: Equipped with optional high-efficiency waste heat recovery system, thermal efficiency up to over 95%, greatly reducing fuel consumption; some high-concentration waste gas can achieve self-sustaining combustion.
3.High degree of automation: Full-process PLC + touch screen intelligent control, real-time monitoring of furnace temperature, flue gas concentration, oxygen content and other parameters, automatic adjustment of working conditions, stable and reliable operation.
4.Wide application range: Suitable for the treatment of various organic waste gas and toxic/hazardous waste gas in petrochemical, semiconductor, printing, spraying, pharmaceutical and other industries.
5.Perfect safety design: Equipped with multiple safety protections such as explosion-proof valve, flame arrester, over-temperature and over-pressure alarm, emergency shutdown, in line with industrial safety specifications, eliminating potential safety hazards.
6.Strong environmental compliance: Equipped with multi-stage flue gas purification systems such as quenching, desulfurization, denitrification and dust removal, ensuring that emission indicators fully comply with national and local environmental protection standards, and inhibiting dioxin generation.
7.Reasonable structural design: Adopts high-temperature resistant, corrosion-resistant high-quality refractory materials, optimized furnace structure, flue gas residence time ≥ 2 seconds, ensuring sufficient combustion and long service life of the equipment.
8.Resource utilization available: High-temperature flue gas generated by incineration can recover heat for production steam, preheating waste gas, plant heating, etc., realizing energy recycling.
Address: Huji Industrial Park, Deshang Expressway, Mudan District, Heze City, Shandong Province, China
Business type: Manufacturer/factory, trading company
Business scope: manufacturing and processing machinery
Management system certification: ISO9001:2015 ISO45001:2018 ISO14001:2015
Main products: Ground flare, Biogas flares, flare stack,
Thermal Oxidation Furnace, Flue gas purification equipment
Heze Zexuan Equipment Manufacturing Co., Ltd. is an enterprise engaged in the manufacture of special equipment for environmental protection; sales of special equipment for environmental protection; application of industrial automation technology; sales of power electronic components; research and development of mechanical equipment; sales of intelligent instruments and meters; manufacturing of intelligent instruments and meters; research and development and promotion of comprehensive utilization of waste gas and VOCs treatment technology.
The company's main products and service directions: manufacturing of ground torches, elevated torches, waste gas venting torches, biogas torches, three waste incinerators, and wastewater treatment equipment, industrial automation and DCS system applications, wastewater treatment projects, VOCs treatment equipment and engineering construction, petrochemical accessories and instrument sales, petrochemical equipment installation, maintenance and repair, etc.; support product customization services and OEM services in the same industry, from design to manufacturing, installation, commissioning, and after-sales one-stop service.
Frequently asked questions
I. Product Types and Characteristics
Q: What types of incinerators does your company mainly provide?
A: We mainly provide waste gas incinerators, wastewater incinerators, and solid waste incinerators.
Q: What are the advantages of different types of incinerators?
A:Waste gas incinerators feature thorough treatment, compliant emissions, wide applicability, stable operation, and can support waste heat recovery for energy conservation.
- Wastewater incinerators can handle high-concentration and refractory wastewater with complete harmless treatment, no secondary pollution, a small footprint, and fast processing speed.
- Solid waste incinerators achieve significant volume and weight reduction, eliminate bacteria and harmful substances, and support heat recovery for resource utilization.
II. Parameters & Specifications
Q: What are the main parameters of the incinerator?
A: The main parameters include processing capacity (m³/h), combustion temperature range, ignition mode, air volume, outlet emission concentration, equipment dimensions, etc.
Q: How is the processing capacity determined?
A: The processing capacity is determined according to the actual waste generation volume of your project. We can perform accurate calculations based on the data you provide and recommend the most suitable capacity specification.
Q: How does combustion temperature affect operation?
A: A sufficiently high combustion temperature ensures complete combustion and reduces harmful emissions. However, excessively high temperatures may damage the equipment, so an appropriate temperature must be selected within a safe operating range.
Q: What ignition modes are available?
A: Commonly used modes include electronic ignition and automatic ignition. Electronic ignition is easy to operate and highly reliable; automatic ignition is more intelligent and supports remote control and automatic startup.
III. Performance & Quality
Q: How is the performance of the incinerator guaranteed?
A: All our products undergo strict quality inspection and performance testing to ensure stable operation under various working conditions. We also provide comprehensive after-sales service to resolve any issues encountered during operation in a timely manner.
Q: How about the durability of the equipment?
A: We use high-quality materials and advanced manufacturing processes to enhance durability. In addition, regular maintenance can further extend the service life of the equipment.
Q: Do your products meet international standards?
A: Our incinerators comply with relevant international environmental and safety standards. We will provide corresponding certification documents prior to export to ensure smooth customs clearance and market access in your country.
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