Customizable Skid Mounted Flares, with a Flame Temperature of 800 to 1200 Degrees Celsius, Are Suitable for Landfills and Petrochemical Industries

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Customization: Available
After-sales Service: Online Support
Warranty: 12 Months
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  • Customizable Skid Mounted Flares, with a Flame Temperature of 800 to 1200 Degrees Celsius, Are Suitable for Landfills and Petrochemical Industries
  • Customizable Skid Mounted Flares, with a Flame Temperature of 800 to 1200 Degrees Celsius, Are Suitable for Landfills and Petrochemical Industries
  • Customizable Skid Mounted Flares, with a Flame Temperature of 800 to 1200 Degrees Celsius, Are Suitable for Landfills and Petrochemical Industries
  • Customizable Skid Mounted Flares, with a Flame Temperature of 800 to 1200 Degrees Celsius, Are Suitable for Landfills and Petrochemical Industries
  • Customizable Skid Mounted Flares, with a Flame Temperature of 800 to 1200 Degrees Celsius, Are Suitable for Landfills and Petrochemical Industries
  • Customizable Skid Mounted Flares, with a Flame Temperature of 800 to 1200 Degrees Celsius, Are Suitable for Landfills and Petrochemical Industries
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  • Overview
  • Scope of application
  • How it works
  • Technical features
  • Company Profile
  • Certifications
  • Frequently asked questions
Overview

Basic Info.

Model NO.
Customizable
Automation
Automation Automatic
Ignition Method
Automatic Ignition
Flame Temperature
800 - 1200 Degrees Celsius
Certification
ISO
Combustion Capacity
300 - 2000 Cubic Me
Transport Package
Container, Bulk Cargo
Specification
Customized
Trademark
zexuan
Origin
Heze, Shandong, China
HS Code
9613800000
Production Capacity
300 Sets/Year

Product Description

Scope of application

Biogas engineering, Landfill, Petrochemical industry, Refinery, Industrial waste gas treatment projects.

 

How it works

 
Customizable Skid Mounted Flares, with a Flame Temperature of 800 to 1200 Degrees Celsius, Are Suitable for Landfills and Petrochemical Industries
Combustible waste gas generated in industrial production processes is collected through a piping system. This waste gas may come from various industrial sites such as oil refineries, chemical plants, and natural gas processing plants. The waste gas collection system usually includes pipes, valves, filters and other equipment to ensure the smooth transportation of waste gas and prevent impurities from entering the Skid Mounted Flares system.
The collected waste gas usually has a certain pressure. Pressure reduction devices are needed to reduce the pressure to a range that the Skid Mounted Flares system can handle. At the same time, in order to ensure a stable supply of waste gas, pressure stabilizing devices are also needed to ensure that when the pressure and flow rate of waste gas fluctuate within a certain range, the Skid Mounted Flares can work normally.

 

Customizable Skid Mounted Flares, with a Flame Temperature of 800 to 1200 Degrees Celsius, Are Suitable for Landfills and Petrochemical Industries
 
The waste gas after pressure reduction and pressure stabilization enters the burner of the Skid Mounted Flares. The burner usually adopts a high-energy ignition device, such as an electric spark igniter or a flame jet igniter, to ignite the waste gas. Once the waste gas is ignited, the combustion process will continue until the waste gas supply is interrupted or a system failure occurs.
 
During the combustion process, the combustible components in the waste gas react chemically with oxygen in the air to release a large amount of thermal energy. This thermal energy raises the temperature of the combustion products (mainly carbon dioxide and water vapor), forming a high-temperature flame. The high-temperature flame transfers heat to the surrounding environment through radiation and convection, thereby realizing the harmless treatment of waste gas.
Customizable Skid Mounted Flares, with a Flame Temperature of 800 to 1200 Degrees Celsius, Are Suitable for Landfills and Petrochemical Industries
The burned waste gas products are discharged into the atmosphere through a chimney. In order to ensure that the discharged waste gas meets environmental protection standards, the Skid Mounted Flares system is usually equipped with waste gas monitoring equipment such as gas analyzers, temperature sensors, and pressure sensors. These devices can monitor parameters such as the composition, temperature, and pressure of waste gas in real time and feed the monitoring results back to the control system. If excessive waste gas emissions or abnormal conditions in the system are detected, the control system will automatically take corresponding measures, such as adjusting combustion parameters and starting backup equipment, to ensure the safe and stable operation of the Skid Mounted Flares.

 

Technical features

 

Customizable Skid Mounted Flares, with a Flame Temperature of 800 to 1200 Degrees Celsius, Are Suitable for Landfills and Petrochemical Industries
 
Skid Mounted Flares adopt an integrated design, integrating multiple components such as burners, ignition systems, control systems, and safety devices on a skid-mounted base. This design makes the equipment have a compact structure, small floor area, and is convenient for transportation and installation. For example, in some industrial projects in remote areas, Skid Mounted Flares can be quickly transported to the site and installed and debugged, greatly shortening the project construction period.
  1. Equipped with advanced burners, it can achieve efficient combustion, fully burn combustible waste gas, and reduce pollutant emissions. For example, the combustion efficiency can reach more than 95%, greatly reducing the impact on the environment.
  2. It has good flame stability and can maintain a stable combustion state under different working conditions. Even in harsh environments such as strong winds and low temperatures, the flare can ensure normal operation.
Customizable Skid Mounted Flares, with a Flame Temperature of 800 to 1200 Degrees Celsius, Are Suitable for Landfills and Petrochemical Industries
  1. Multiple safety devices such as flame monitors, pressure sensors, and emergency shut-off valves are installed to ensure the safety of the equipment during operation. For example, when the flame is extinguished or the pressure is abnormal, the system will automatically take corresponding protective measures to prevent accidents.
  2. It is designed and manufactured in strict accordance with relevant standards and has good explosion-proof and fire-proof performance. For example, using explosion-proof electrical equipment and fireproof materials improves the safety of the equipment.
Customizable Skid Mounted Flares, with a Flame Temperature of 800 to 1200 Degrees Celsius, Are Suitable for Landfills and Petrochemical Industries
  1. Equipped with an intelligent control system, it is simple and convenient to operate. Operators can easily start, stop, and adjust the flare through the control panel. For example, through the touch screen, the operating status and parameters of the equipment can be intuitively displayed, which is convenient for operators to monitor and adjust.
  2. It has an automatic ignition function, no need for manual ignition, reducing operational risks. At the same time, the system also has a fault self-diagnosis function, which can detect and eliminate faults in time and improve the reliability of the equipment.

 

Company Profile


 

Customizable Skid Mounted Flares, with a Flame Temperature of 800 to 1200 Degrees Celsius, Are Suitable for Landfills and Petrochemical Industries
Address: Huji Industrial Park, Deshang Expressway, Mudan District, Heze City, Shandong Province, China
Business type: Manufacturer/factory, trading company
Business scope: manufacturing and processing machinery
Management system certification: ISO9001:2015 ISO45001:2018 ISO14001:2015
Main products: Ground flare, Biogas flares, flare stack,
Thermal Oxidation Furnace, Flue gas purification equipment
 
Customizable Skid Mounted Flares, with a Flame Temperature of 800 to 1200 Degrees Celsius, Are Suitable for Landfills and Petrochemical Industries
Heze Zexuan Equipment Manufacturing Co., Ltd. is an enterprise engaged in the manufacture of special equipment for environmental protection; sales of special equipment for environmental protection; application of industrial automation technology; sales of power electronic components; research and development of mechanical equipment; sales of intelligent instruments and meters; manufacturing of intelligent instruments and meters; research and development and promotion of comprehensive utilization of waste gas and VOCs treatment technology.
The company's main products and service directions: manufacturing of ground torches, elevated torches, waste gas venting torches, biogas torches, three waste incinerators, and wastewater treatment equipment, industrial automation and DCS system applications, wastewater treatment projects, VOCs treatment equipment and engineering construction, petrochemical accessories and instrument sales, petrochemical equipment installation, maintenance and repair, etc.; support product customization services and OEM services in the same industry, from design to manufacturing, installation, commissioning, and after-sales one-stop service.
 

Certifications

Customizable Skid Mounted Flares, with a Flame Temperature of 800 to 1200 Degrees Celsius, Are Suitable for Landfills and Petrochemical Industries
Customizable Skid Mounted Flares, with a Flame Temperature of 800 to 1200 Degrees Celsius, Are Suitable for Landfills and Petrochemical Industries
Customizable Skid Mounted Flares, with a Flame Temperature of 800 to 1200 Degrees Celsius, Are Suitable for Landfills and Petrochemical Industries

Frequently asked questions

I. Product Types and Characteristics
 
Q: What are the main types of your biogas flares?
A: We mainly have enclosed biogas flares and open biogas flares. Enclosed biogas flares can better control the combustion process and reduce noise and heat radiation; open biogas flares have the characteristics of simple structure and lower cost.
 
Q: What are the advantages of different types of biogas flares?
A: Enclosed biogas flares have high safety performance and little impact on the surrounding environment, and are suitable for places with high requirements for environmental protection and safety. Open biogas flares are relatively easy to install and maintain and are suitable for projects with limited budgets or less strict requirements for combustion effects.
 
II. Parameter Specifications
 
Q: What are the main parameters of biogas flares?
A: The main parameters include processing capacity (cubic meters/hour), combustion temperature range, ignition method, wind resistance capacity, equipment size, etc.
 
Q: How is the processing capacity determined?
A: The processing capacity depends on the amount of biogas generated in the project. We can accurately calculate according to the biogas generation data you provide and recommend a suitable processing capacity specification for you.
 
Q: What is the impact of combustion temperature on use?
A: A higher combustion temperature can ensure that biogas is fully burned and reduce harmful substance emissions. But too high a temperature may also damage the equipment, so a suitable combustion temperature needs to be selected within a safe range.
 
Q: What are the options for ignition methods?
A: Common ignition methods include electronic ignition and automatic ignition. Electronic ignition is simple to operate and has high reliability; automatic ignition is more intelligent and can realize remote control and automatic startup.
 
III. Performance and Quality
 
Q: How is the performance of biogas flares guaranteed?
A: Our products undergo strict quality inspection and performance testing to ensure stable operation under various working conditions. At the same time, we provide perfect after-sales service to promptly solve problems encountered by customers during use.
 
Q: How is the durability of the equipment?
A: We use high-quality materials and advanced manufacturing processes to improve the durability of the equipment. In addition, regular maintenance can also extend the service life of the equipment.
 
Q: Does it meet international standards?
A: Our biogas flares comply with relevant international standards, such as environmental protection standards and safety standards. Before export, we will provide corresponding certification documents to ensure that the products can smoothly enter the target market.
 
 
 
 
 

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