Combustion Skid, Equipment Control Unit, Highly Integrated Modular Combustion Equipment

Product Description

Scope of application

Applicable to application fields such as petroleum and petrochemical industry, chemical plants, oil production plants, and oil refineries. In terms of installation, it features strong mobility and excellent matching performance.

 

How it works

A combustion skid is a highly integrated modular combustion equipment. It typically integrates burners, fuel supply systems, control systems, safety devices, and auxiliary modules (such as waste heat recovery devices) into a movable skid-mounted frame, enabling rapid deployment and plug-and-play functionality.

 

Burner Unit
It integrates low-nitrogen combustion technologies (such as staged combustion and flue gas recirculation) and supports multi-fuel compatibility (natural gas, low-concentration gas, biogas, etc.).
Special designs, such as cold-wall protective gas inlets, isolate the high-temperature combustion zone from the combustion chamber lining through cold airflow, reducing the lining temperature to a safe range and prolonging the equipment's service life.

 

 

 

Intelligent Control System
It adopts PLC or DCS systems to realize dynamic adjustment of combustion parameters (e.g., excess air ratio λ≤1.3), safety interlocking (flameout protection, gas leakage detection), and remote monitoring. Integrated with AI algorithms (such as AGAM/FireMatrix systems) and combined with acoustic temperature measurement, it generates real-time 2D temperature distribution images, reducing NOx emissions by 50% and urea consumption by 40%-50%.

 

Technical features

 

Safety and Environmental Protection Design

 

Multiple protection mechanisms: gas safety shut-off valves (response time ≤ 2 seconds), explosion venting discs (automatic pressure relief under overpressure), and flame arresters (to prevent flame propagation).

 

Low-nitrogen combustion technology: Through electronic proportional regulation enables NOx emissions to be controlled below 30mg/kWh.

 

 

 

 

Fuel characteristics: Select the corresponding burner based on calorific value (e.g., natural gas: 35MJ/m³), pressure (0.1-0.8MPa), and impurity content (e.g., H₂S≤20mg/m³).

 

Thermal power requirements: Covering 500kW to 24.5MW, model selection should be combined with boiler capacity (e.g., 3-30 tons) and process temperature (e.g., 1200ºC required for aluminum melting furnaces).

 

Basic Requirements: The levelness deviation of the skid-mounted base shall be ≤2mm/m, and a 1.5m maintenance channel shall be reserved around it. Gas pipelines shall be equipped with filters (filtration precision ≤50μm) and pressure regulators.

 

Electrical Connection: Attention shall be paid to the wiring method of neutral wire and live wire for the burner; the grounding resistance shall be ≤4Ω, and leak detectors shall be independently powered.

 

 

Company Profile

 

Address: Huji Industrial Park, Deshang Expressway, Mudan District, Heze City, Shandong Province, China
Business type: Manufacturer/factory, trading company
Business scope: manufacturing and processing machinery
Management system certification: ISO9001:2015 ISO45001:2018 ISO14001:2015
Main products: Ground flare, Biogas flares, flare stack,
Thermal Oxidation Furnace, Flue gas purification equipment

Heze Zexuan Equipment Manufacturing Co., Ltd. is an enterprise engaged in the manufacture of special equipment for environmental protection; sales of special equipment for environmental protection; application of industrial automation technology; sales of power electronic components; research and development of mechanical equipment; sales of intelligent instruments and meters; manufacturing of intelligent instruments and meters; research and development and promotion of comprehensive utilization of waste gas and VOCs treatment technology.
The company's main products and service directions: manufacturing of ground torches, elevated torches, waste gas venting torches, biogas torches, three waste incinerators, and wastewater treatment equipment, industrial automation and DCS system applications, wastewater treatment projects, VOCs treatment equipment and engineering construction, petrochemical accessories and instrument sales, petrochemical equipment installation, maintenance and repair, etc.; support product customization services and OEM services in the same industry, from design to manufacturing, installation, commissioning, and after-sales one-stop service.

 

Certifications

 

 

 

 

 

 

 

 

 

Should you have any questions about product specifications, quotations, lead time or customization, please feel free to send us an inquiry. We will reply promptly and deliver professional solutions for your project. We look forward to your contact and will provide you with free quotes and tailored services.